Electrical Harmonizer Smart Tranformer – Technical Brochure

About the technology

The Electrical Harmonizer—Automatic Voltage Regulator is an on-load automatic electronic tap changer with a high efficiency autotransformer that regulates voltage to the optimal level.

There is an optimal minimum voltage level below the primary level (600V CA, 480V US, 400V EU) where lights, motors, etc., will operate comfortably with no effect on their practical performance. At 5% below the primary voltage (570V CA, 456V US, 380V EU) these loads are still within manufacturer’s specifications but will work with less waste heat, longer life, a lower carbon footprint and less energy. However, there are two factors preventing the power company from delivering the minimum optimal voltage to commercial and industrial facilities: line loss resistance and peak power. Power is distributed from a utility substation at a higher than necessary voltage level to ensure that the last building on the grid receives power above the minimal voltage level.

If a facility measured their incoming voltage and found that it was quite high, they could install a transformer that would step down the incoming voltage by a certain percentage. This “hard tap” transformer solution has been available for decades. However, if the grid power fluctuated down, the percentage reduction is “fixed” and the voltage can drop too low, causing a brown out.

Legend Power Systems provides a simple and effective technology solution that allows qualified commercial and industrial facilities to reduce their voltage to the optimal minimum in-spec level, without any worry about going too low when the power grid flctuates.

The Automatic Voltage Regulator continually monitors a facility’s incoming voltage level and automatically selects the correct tap setting on the autotransformer to ensure power is always entering the facility at an optimal level. If grid voltage levels drop below the minimum optimal, the system is immediately bypassed ensuring that the energy flow to your building is never negatively affected.

The problem — line loss resistance & peak power

Power Substation

Power Substation

871 KW
851 KW
830 KW
809 KW
788 KW
CA 630V 615V 600V 585V 570V
US 504V 492V 480V 468V 456V
EU 420V 410V 400V 390V 380V
The solution — voltage optimization with an intelligent transformer

Power Substation

Power Substation

826 KW
795 KW
788 KW
788 KW
788 KW
CA 590V 575V 570V 570V 570V
US 470V 460V 456V 456V 456V
EU 395V 385V 380V 380V 380V

Product specification sheet

Product Number 400 500 600 700 800 900 1000
Maximum Primary Voltage Options 600, 480, 400*
Frequency (Hz) Options 60, 50*
Taps -2% -4% -6%
Automatic Bypass (0%) Yes
Tap Change Method Zero Crossing, On-Load, Fully Automatic, Processor Controlled, Electronic
THD (v) on Tap Change <0.5%
THD (current) on Tap Change <2.0%
Efficiency 99.89%
Ambient Temperature 0°C to 40°C — relative humidity 0-95%
Cooling Method Convection
System Configuration 3 phase, 4 wire input/output
Switching Speed (msec) <100
Repetitive Full Range Tap Changing Interval (sec) 30
Non Repetitive Tap Changing Interval (sec) 10
Coil Construction Form
Insulation Class 180 (H)
Installation Methods Floor Mount, Ceiling Mount, Seismic Frame, Split Module
Maximum System Load Current Rating (Amps) 400* 500 600* 700* 800 900* 1000*
Harmonizer Current Rating (Amps) 400, 300* 400 500 750 750 750 750, 1000*
System / Breaker Current (Amps) 400 500 600 700 800 900 1000
Reg coil (ohm) @ 25°C / 6% 0.105 0.094 0.084 0.049 0.049 0.049 0.032
% Impedance @ 115°C 0.16 0.16 0.17 0.18 0.18 0.18 0.22
Temp rise @ Full Load 38 38 39 42 42 42 43
MECHANICAL (Approximate – will vary with installation configuration)
Weight (kg/lbs) 355/783 355/783 380/838 604/1332 604/1332 604/1332 604/1332, 702*/1548
Width (mm/in) 813/32 813/32 813/32 813/32 813/32 813/32 813/32
Depth (mm/in) 660/26 660/26 660/26 660/26 660/26 660/26 660/26
Height (mm/in) 915/36 915/36 915/36 1219/48 1219/48 1219/48 1219/48

Harmonizer-AVR is classified as Industrial Control Equipment UL 508.
Component certification is under UL 1561 US standards, and C22.2 No 47, Canadian standards. UL file number E228073.
*Available in 400V 50Hz.

Single line diagram

Single line diagram with the Legend Power Harmonizer-AVR installed